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Kneader Banbury Mixer Single Screw Granulator for Pipe Board Sheet Film Grade PP/PE High Filler Masterbatch Extrusion

Kneader Banbury Mixer Single Screw Granulator for Pipe Board Sheet Film Grade PP/PE High Filler Masterbatch Extrusion

Using a Kneader Banbury Mixer, granulating the mixture using a Single Screw Granulator, and then extruding it into various forms such as pipes, boards, sheets, or films using high filler masterbatch to enhance certain properties.

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Description

Products Description

Kneader Banbury Mixer Single Screw Granulator for PP/PE Pipe Board Wire Film Profiles Grade High Filler Masterbatch Extrusion

Common materials of fillers: PE/PP and other base materials, Calcium carbonate, talcum powder, etc, Stearic acid (internal lubrication), PE wax (external lubrication), Coupling agent (depending on the specific product), White oil.

General Introduction

Model: 150L Kneader + GSJ180 Single Screw Extruder

Basic Formulation: PE/PE + Caco3/Talc + Additives
Model Capacity: 800-1500kg/h

Final Granules Application: Filler Masterbatch

Machine Composition

NO.	MACHINE	QTY
1	150L KNEADER / BANBURY MIXER	1 SET
2	CONVEYOR	1 SET
3	CONICAL FORCE FEEDER	1 SET
4	GS180 SINGLE SCREW EXTRUDER	1 SET
4		HYDRAULIC SCREEN EXCHANGER	1 SET
5	ELECTRICAL CONTROL SYSTEM	1 SET
6	WATER RING DIE FACE HOT PELLETIZING SYSTEM	1 SET
		DIE FACE PELLETIZER	1 SET
		CENTRIFUGAL DEWATERER	1 SET
		VIBRATION SIEVE	1 SET
		SILO	1 SET

Machinery Layout

Model: 150L Kneader + GS180 Single Screw Extruder with Water Ring Hot Cutting Line

Description of mechanical performance

1. Kneader/ Banbury Mixer

The densification chamber of the mixer is enlarged, the rotating speed is increased, and frequency conversion control is used. Equipped with pulse dust removal equipment.

2. Conveyor/Bucket Loader

(double chain and fully enclosed structure) mixer and elevator adopt linkage control

Conical Twin Screw Force Feeder

feeding Hopper height with pneumatic insulation setting. Oil heating insulation layer. Electric Push-pull structure, feeding
pressure nozzle adopts temperature control function. The trough screw adopts decorative chromium mirror treatment. The rotating mode adopts speed reducer with speed reducer transmission. Increase the motor to 18.5KW. Integral linear guide rail.

Single Screw Extruder

permanent magnet synchronous motor. Vertical gear box. L/D is 20:1. Single screw barrel adoptsscrew core to supply water. The feeding end is 500mm for water jacket treatment. Single Screw barrel adopts segmented water cooling structure. The diameter of copper tube increases. The whole screw barrel adopts 38crmoala nitriding treatment, the nitriding hardness is HV950-1050, the nitriding depth is 0.6-0.75, and the brittleness is not more than Grade II.

Screen Exchanger

adopt high-quality integral net changer, the area of ring net is increased to 220mm, and the net changer adopts cast copper heater. Electric heating can cool water. Perforated plate with card slot. The net changer is equipped with a travel shield, and all exposed parts are treated with silver high temperature resistant paint or sand blasting.

Die Head

Mouth mold adopts 3-4 discharge strip design. Cast Copper heater, electric heating water cooling. With temperature control. The grain cutter adopts a 360-degree rotating structure for easy replacement. The fervent cover is made of 5mm mirror stainless steel plate. The base of the fervent slide rail adopts the hand brake structure. 4-stage motor.

Complete Machine Advantages

a) solve the problem of dust pollution on the operation site;
B) reduce labor intensity. No longer use manual ingredients;
c) reduce noise pollution on the job site;
d) all equipment is processed at low speed. There are no problems of excessive plasticization and molecular chain destruction, with stable quality;
e) the equipment is firm and durable, avoiding quality degradation caused by equipment wear. Reduces maintenance costs;
f) ultra-long warranty period: 2-year warranty for gear box and 5-year warranty for screw barrel;
g) the main motor adopts permanent magnet synchronous energy-saving motor to improve the low-frequency extrusion stability of the equipment. Improved torque protection. 5%-10% energy saving;

Type of machine

MODEL	KNEADER Volume (Liter)	KNEADER MOTOR POWER	L/D	SCREW DIAMETER	MOTOR POWER	Output (kg/hr)
GSD100	35L	55KW	12-22:1	100MM	37-55KW	200-400kg/h
GSD120	55-75L	75-110KW	12-22:1	120MM	55-75KW	400-600kg/h
GSD150	110L	160KW	12-22:1	150MM	75-110KW	700-1000kg/h
GSD180	150L	220KW	12-22:1	180MM	90-132KW	800-1300kg/h

Advantages of Kneader Extruder Series Compared to the Traditional Twin Screw Extruder In Aspect of Filler Masterbatch

1) The diameter of the twin screw is small and the rotating speed is fast, if foreign matters accidentally enter the extruder in the production process, it is easy to cause screw damage or fracture.
2) The gap between the twin screw and the cylinder is too small. When the inorganic filling is too large, it is easy to cause the screw to wear. After the wear, the quality of the producer is better at the beginning due to the increase of the gap. After several months of continuous production, the product quality declined due to the large screw gap.
3) Most users do not have enough adjustment skills for screw combination, which often leads to problems such as low production capacity, excessive power consumption, insufficient plasticization, or excessive plasticization.
4) The screw speed is too fast, the material itself is worn out greatly, and the risk of water channel wear-through often occurs.
5) Because most of the filling Masterbatch working environment is not good. Often due to the influence of dust, the watercourse is blocked, the solenoid valve fails and other phenomena lead to the failure of temperature control of the equipment.
6) Due to the poor fluidity of the filling Masterbatch, some customers often use the method of direct granulation by touching the head. However, twin-screw also has the situations of fast screw speed, strong shear and excessive self-friction heat. If the machine head is chosen to cut particles directly, it will often cause the problem of excessive plasticization caused by excessive pressure and out-of-control temperature of the Machine Head.

Details Images

Application

Plastic Granulator Kneader Single Screw Extruder has the advantages in many fields.

a) all kinds of filling Masterbatch, Black Masterbatch, White Masterbatch, PE/PVC flame retardant Masterbatch, talcum powder filling, AL series flame retardant low-smoke halogen-free material with PE/PVC as base material of extrusion grade and injection grade. Internal and external shielded cable material. Aluminum-plastic board core material, transparent filling Masterbatch, foaming Masterbatch, defoaming Masterbatch, EVA sole material, etc. (production varies according to different products)
B) PP base extrusion level material, various filling Masterbatch of injection grade, Black Masterbatch, White Masterbatch and flame retardant masterbatch. Due to the melting finger, viscosity, thermal stability, thermal deformation and other factors of the base material resin, relevant grain cutting methods need to be adjusted.
The filling Masterbatch PP as the base material is affected by the melting finger, viscosity and cooling rate of the PP, and the grain cutting method.

Customer Reference

Service&Certificate

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Kneader Banbury Mixer Single Screw Granulator for Pipe Board Sheet Film Grade PP/PE High Filler Masterbatch Extrusion

Description

General Introduction

Description of mechanical performance

1. Kneader/ Banbury Mixer

2. Conveyor/Bucket Loader

Conical Twin Screw Force Feeder

Single Screw Extruder

Screen Exchanger

Die Head

Advantages of Kneader Extruder Series Compared to the Traditional Twin Screw Extruder In Aspect of Filler Masterbatch

Online Inquiry

Kneader (Banbury) Single Screw Compound Machine

All Categorys

All Small Categorys

Kneader Banbury Mixer Single Screw Granulator for Pipe Board Sheet Film Grade PP/PE High Filler Masterbatch Extrusion

Description

General Introduction

Description of mechanical performance

1. Kneader/ Banbury Mixer

2. Conveyor/Bucket Loader

Conical Twin Screw Force Feeder

Single Screw Extruder

Screen Exchanger

Die Head

Advantages of Kneader Extruder Series Compared to the Traditional Twin Screw Extruder In Aspect of Filler Masterbatch

Online Inquiry

Related Products

Kneader (Banbury) Single Screw Compound Machine

Kneader Banbury Mixer Single Screw Granulator for Pipe Board Sheet Film Grade PP/PE High Filler Masterbatch Extrusion

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