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Kneader (Banbury) Two Stage Extruder Compound Machine

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PP/PE caco3 filler masterbatch extruding line plastic granule making machine for plastic film grade
PP/PE caco3 filler masterbatch extruding line plastic granule making machine for plastic film grade
PP/PE caco3 filler masterbatch extruding line plastic granule making machine for plastic film grade
PP/PE caco3 filler masterbatch extruding line plastic granule making machine for plastic film grade
PP/PE caco3 filler masterbatch extruding line plastic granule making machine for plastic film grade
PP/PE caco3 filler masterbatch extruding line plastic granule making machine for plastic film grade
PP/PE caco3 filler masterbatch extruding line plastic granule making machine for plastic film grade
PP/PE caco3 filler masterbatch extruding line plastic granule making machine for plastic film grade
PP/PE caco3 filler masterbatch extruding line plastic granule making machine for plastic film grade
PP/PE caco3 filler masterbatch extruding line plastic granule making machine for plastic film grade
PP/PE caco3 filler masterbatch extruding line plastic granule making machine for plastic film grade
PP/PE caco3 filler masterbatch extruding line plastic granule making machine for plastic film grade

PP/PE caco3 filler masterbatch extruding line plastic granule making machine for plastic film grade

The PP/PE CaCO3 filler masterbatch extruding line plastic granule making machine is specifically designed for producing plastic granules with calcium carbonate (CaCO3) filler, suitable for plastic film grade applications. This machine efficiently extrudes a mixture of polypropylene (PP) or polyethylene (PE) resin with CaCO3 filler through a die, resulting in uniform granules. These granules are ideal for manufacturing plastic films with enhanced properties such as improved strength, stiffness, and opacity.

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PP/PE caco3 filler masterbatch extruding line plastic granule making machine for plastic film grade
Overall View
The simplest main base materials for filler masterbatch are PE/PP, etc. The most common filling materials include calcium carbonate, titanium dioxide, talc, barium sulfate, kaolin and other inorganic fillers. As the best way to reduce costs, filling masterbatch is widely used in film blowing, injection molding, blister molding, sheet, pipe extrusion, casting, plastic braiding, mining cables and other fields.
Main Introduction
1. Raw material list:(main part)
------PE /PP ------Caco3
------Addtives
 
2. Production process flow
PP/PE, caco3, auxiliary materials are mixed in proportion and enter the transition silo. Then, after being mixed and plasticized by an internal mixer, they are forced-fed into the parallel twin-screws for processing. After secondary plasticizing, mixing, shearing and dispersing, the material enters the lower-stage large-diameter single-screw extruder from melting, where it undergoes low speed, high pressure and cooling to complete extrusion and granulation within controlled temperature. The granulation system adopts water ring cutting system.
3.Equipment process flow
Raw materials → Compounding system → Kneader → Bucket conveyor → Conical twin screw force feeder → GS series upper stage twin screw extruder →Connectors → GSD single screw extruder → water ring cutting system  → Silo
4.Standard equipment model
Type
Screw Dia.
Kneader
P/kw
L/D
GSJ50/100
50.5/100
55L
75
36-48:1
GSJ65/150
62.4/150
75L
110
36-48:1
GSJ75/180
71/180
110L
160
36-48:1
GSJ95/200
93/200
150L
220
36-48:1
5.Advantages of equipment
------Solve the problem of dust pollution at the work site. ------Reduce manual labor intensity. No more artificial ingredients ------Reduce noise pollution at work sites ------All equipment uses low speed processing. There is no problem of excessive plasticization and molecular chain damage, and the quality is stable ------The equipment is sturdy and durable, avoiding quality degradation caused by equipment wear and tear. Maintenance costs are reduced. ------Extra long warranty period: the gearbox has a 2-year warranty, and the screw barrel has a 5-year warranty. ------The main motor adopts a permanent magnet synchronous energy-saving motor to improve the low-frequency extrusion stability of the equipment. Improve torque protection and save energy by 5%-10%
Details Images
The bucket conveyor adopts double chains and a fully enclosed structure, forming interlock control system with the kneader mixer.
Vertical gearbox, the single and double connectors adopt a sealed design, and the single screw barrel uses water through the core of the screw. The feeding end is treated with a water jacket. The whole machine adopts water-cooling structure and has good temperature control effect. The twin screws adopt an integral alloy sleeve.
The water ring granulation system adopts a straight-line water ring device. The feeding fan adopts high-quality cast aluminum and low-noise fan. All fans are equipped with sound-absorbing cotton soundproof covers.
Application
These products have the advantages of smoothness and flatness, the particles are fully plasticized, and they are cheap and suitable for plastic film blowing.
Company Profile
Established in 2003, GS-mach has been focusing on polymer extrusion equipment and process technology. Our professional and aspiring team has made a number of milestones in designing machines for plastic processing.It is a leader in the field of plastic extruders.Nanjing GS-mach is a professional machinery design and manufacturing enterprises.Focus on plastic, rubber, chemical industry and other cutting-edge equipment independent research and development and production.At present, the main products are rubber and plastic granulation equipment, plastic film, sheet extrusion molding equipment.GS-mach has been sold to various countries and is well received at home and abroad with its strong advantages.
We are committed to providing advanced polymer extrusion equipment and total solutions for our customers. As the most qualified Chinese partner in polymer extrusion equipment, GS-mach continues to serve many Fortune 500 international groups. Assisting by educating our clients and averting potential troubles through our experience we can help in many facts.GS-mach are participating in the global fight to improve the environment. In addition to the circular economy and recycling materials, where we also provide solutions, reducing carbon footprint, by using less energy is a big focus. lightweight but strong structural components, produced on our machines, are playing a very positive role in addressing this challenge.We are passionate about providing turnkey projects to our customers.
With 18 years of experience in plastic machinery, solve supply chain problems from the root. We can be reached via email, telephone, and fax. We are multilingual, easily accessible and readily available. Always glad to help you create value for our shared society.

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